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Fluidor
The FLUIVAC by Fluidor is a revolutionary product recovery system that maximises efficiency by recovering liquid and viscous products from process lines without the need for piggable systems. Unlike traditional recovery methods, FLUIVAC eliminates the complexity and cost of installing piggable pipelines while achieving a recovery rate of up to 98%. With its compact design and advanced automation, FLUIVAC integrates seamlessly into production processes, reducing waste, saving water, and turning residual product into sellable goods. It is an ideal solution for facilities looking to enhance sustainability and minimise downtime.
Key Features
- Exceptional Recovery Efficiency: Recovers up to 98% of product from process lines.
- Saves 60–70% of product in the initial push and 90–98% during the blow phase.
- No Need for Piggable Systems: Works with standard pipelines, eliminating the need for pigging infrastructure.
- Reduces installation and operational costs associated with piggable systems.
- Environmentally Sustainable: Reduces water consumption during cleaning by up to 96%.
- Lowers detergent usage when integrated with CIP systems.
- Advanced Cleaning Process: Four-stage process: Push, Blow, Rinse, Dry, ensuring visually clean and dry pipes for immediate production readiness.
- Minimal water use for final rinsing, with compressed air ensuring dryness.
- Robust and Hygienic Construction: Made of AISI 304 and AISI 316 stainless steel, meeting HACCP, EC 1935/2004, FDA, and ISO 9001 standards.
- Designed for medium-hygiene wet areas and 20 years of service life with proper maintenance.
- User-Friendly Automation: Features an HMI control panel (Siemens or Allen Bradley) for ease of use.
- Pre-installed PROFINET or Ethernet/IP connections for seamless integration into automatic production processes.
- Flexible and Powerful Operation: Handles process lines up to Ø100mm.
- Adjustable support legs for easy installation in various production environments.
Applications
- Food and Beverage Production: Suitable for recovering sauces, dairy products, and beverages like juices and concentrates.
- Pharmaceutical Industry: Ideal for viscous liquids and high-value products that require minimal waste.
- Cosmetics Production: Efficient for lotions, creams, and other viscous cosmetic products.
Specifications:
Parameter | Details | |||||
Recovery Efficiency | Up to 98% | |||||
Water Savings | Up to 96% | |||||
Cleaning Phases | Push, Blow, Rinse, Dry | |||||
Process Line Compatibility | Suitable for lines up to Ø100mm | |||||
Materials | AISI 304 (construction parts), AISI 316 (piping parts) | |||||
Operating Pressure | Working: 7 bar; Design: 10 bar | |||||
Control System | Siemens or Allen Bradley HMI panel | |||||
Power Supply | 3 Phase 400V 50Hz / 3 Phase 480V 60Hz | |||||
Installed Power | 50 kW (68 HP) | |||||
Dimensions (H x W x D) | 2210 x 1240 x 2065 mm (87 x 49 x 81 inches) | |||||
Weight | 1700 kg (3750 lbs) | |||||
Operating Temperature | 5–25°C (41–77°F) | |||||
CIP Temperature Range | 5–90°C (41–194°F) for up to 60 minutes | |||||
Noise Level | <85 dB(A) | |||||
Compliance | CE, ISO 9001, PED 2014/68/EU, EN1672-2, EC 1935/2004, FDA | |||||
Service Life | 20 years with proper maintenance | |||||
Communication Options | PROFINET and Ethernet/IP pre-installed |
FLUIVAC
Product Specifications